huaheng intelligent tube sheet robot welding system

  2021
 
smart tube sheet
robotic welding system
huaheng

  


summarize

  in the process of transformation and development of my country's traditional manufacturing industry to intelligent manufacturing, intelligent manufacturing has become an important strategy for the transformation and upgrading of the manufacturing industry. the tube sheet intelligent robot welding system independently developed and manufactured by huaheng adopts advanced and precise visual positioning control technology to realize a truly unmanned automatic tube sheet welding robot, which provides a guarantee for the realization of automated and intelligent welding in the manufacturing industry.

新闻2-2.png

cnc tube sheet composition



1646291587106193.jpg

  intelligent tube sheet robot welding system


01

tpr2000/3000 ontology
02

500a programmable welding power source
03

vision system and dedicated welding head
04

data acquisition system and automatic calibration
05

the automatic arc length adjustment of the gun head is composed of




technical parameter
tpr2000 size(mm)4200*1340*3040
tpr2000 size(mm)5000*1340*3940
welded pipe range(mm)φ10~ diameter 80
welding current(a)/
position of welding
5~500/
all position welding
welding materialcarbon steel, stainless steel, titanium alloy
connector formtube flush, tube extended
welding process/
welding layers
tig self fusion or wire addition/multi-layer welding
shielding gas/cooling method  argon/water cooling
welding tool angle range-10°~30°
tungsten electrode/wire diameter(mm)φ2.4、φ3.2/φ0.8~1.0


application field


1646291768752152.png

1646291851364952.png

  the system adopts huaheng's advanced automation equipment and mature welding process. it is mainly used in automatic welding of various tube sheets in chemical, heat exchanger, boiler, power plant, military and nuclear power industries.



performance characteristics



stabilize and improve the quality of the work, ensuring its uniformity. parameters such as current, voltage, speed and elongation on drying determine the results of the work. when using a welding robot, the parameters of each weld remain unchanged, the quality of which is less affected by human factors, the requirements for workers' operating skills are reduced, and the quality is stable.

the tube sheet intelligent welding robot will change the working conditions of workers. keep workers only for loading and unloading workpieces, away from welding arcs, fumes and spatter.

improve labor productivity. the tube sheet intelligent welding robot will not get tired, it can work 24 hours a day without interruption. in addition, with the continuous application of high-efficiency and intelligent welding technology, the production efficiency of using welding robots is more obvious.


comparison of similar products in the market
huaheng equipment

1、the equipment positioning time is about 7s;

2、the equipment is equipped with arc length tracking;

3、the equipment is equipped with arc length tracking;

similar equipment

1、the equipment positioning time is about 20s;

2、the device rarely has arc length tracking;

3、the welding stroke is 1.5m*1.5m

  huaheng cnc tube sheet welding system is specially designed for tube tube sheet, adopts advanced and precise visual positioning control technology, equipment positioning, arc length tracking and welding stroke are closer to the welding site. ensure efficient, stable and reliable welding quality.


1646292420732659.png


url: https://www.huahengweld.com/en/news/535.html

相关标签: 华恒

'));
网站地图